How poetic... j/k .. This isn't really in sequence and I don't kill them with a hatchet.. It sends the birds into shock and they don't bleed out as well and they also end up much tougher with all the adrenaline pumping through them.
This is how we do ours. They are upended in a killing cone, you could use an old traffic cone with some minor adjustments (cutting the hole bigger perhaps ). I only have two so I do two at a time. At Polyface they do like... 10 or more at one time. They have an awesome set up . I've been there. Wow.. it was nice. But I'm not doing thousands of birds .. just 10 today.
I use a double bladed narrow knife.. I think I got this one from Murray McMurray Hatcheries... . Unlike the books I've seen, I don't go along side the artery and then out.. I met a wonderful old man at our church (one of our pastors actually) who used to work in chicken processing and he told me they used to just stick the knife clean through to the other side hitting both arteries. You have to go behind the windpipe and esophagus . This lets them still breath and their heart pumps the blood out for a clean bleed. Some may say this sounds terrible... keeping them alive while they bleed to death but it is actually less traumatic than just whacking the head off. I've heard Susan Weed say (she is an herbalist and midwife) that she has spoken to women who nearly bled to death during childbirth and it actually feels euphoric and pleasant. You slowly slip away and feel light headed. Now, I've never asked a chicken... but I'm assuming it is similar. Anyway, I don't know if you can see my knife coming through there but that is about where you want it. It does take practice and if you don't get blood coming out at a good flow , you must go back and hit the artery or else they will not bleed out properly and they will take much longer to die. Blood should be coming out both sides if done properly .
We stick buckets with mulch or shavings underneath to catch the blood, them compost it. The blood should be bright red... not dark .. If it is dark it is from a vein . Bright red is from and artery. At this point, after they are bled out and dead . I like to remove the head . That is where the hatchet comes in. It seems less bird like and more dinner like at that point. This is just a personal preference .. you certainly don't have to take the head off at this point.. But I don't want to see a featherless chicken with a head.. but again, that is just me.
Then we scald. We use a turkey fryer. It works great. The water is about 145 F . That has seemed to work best for us. Too hot and you cook the skin, to cool and the feathers won't come out. Put a little dish soap in the water and it helps get the water down to the skin and they come out cleaner. ;-) Slosh the birds up and down holding on to the feet for about a minute. Keep checking the feathers. Pull on some wing feathers or tail feathers and stop scalding when they come out easily.
Slosh . Slosh slosh..
Then... you pluck.Take them out of the water, set them on a work surface and just grab handfuls of feathers and pull. Tail feathers are the toughest. Work over the carcass 'til you have it clean. You can singe off little hairs later with some flames. Either a lighter or a blow torch..
I have a plucker.. A Featherman Plucker . You could also build yourself a Whizbang . This is one of the greatest inventions of all time. Right up there with A/C in cars... It is awesome . You throw in a scalded bird and flip the switch... in 30 seconds you have a naked chicken.
Is that cool or what??
Is that cool or what??
Then I pass off the birds to the gutters. The zip ties you see there I use to tie their feet together and then I put a bungee cord on that and hook that to the tree above where I'm bleeding them. This keeps them from flipping themselves out of the cones.... a rather unnerving experience. ... Anyway, the feet go.. They get cut off at the first joint there.
I don't have any pictures of slitting the neck skin to loosen the craw and windpipe.. but you do that. Then you make a small , shallow slice above the vent opening (if the bird is on it's back) through the skin and a layer of fat until you see an opening into the cavity , then you stick your hand in and make the hole bigger. The whole point of this is to NOT cut into the intestines. Then you work your hand around that mass of entrails and start working it loose. You want to go up by the neck and pull the stomach/craw all the way through. This is why you loosened it before when you cut into the neck skin. Ideally, you'll pull all this out in one big mass...
Like so. The intestines are still attached to the vent and you want to now take your knife and cut careful around the vent until you've freed the intestines and you can just pull everything out now. DON'T cut into the intestines. I should also mention here that it is a really good idea to fast your birds for at least 12 hours with just water . Then their craws won't be full of food and their intestines won't be so full. That makes everything a lot more pleasant for all involved.
Like so. The intestines are still attached to the vent and you want to now take your knife and cut careful around the vent until you've freed the intestines and you can just pull everything out now. DON'T cut into the intestines. I should also mention here that it is a really good idea to fast your birds for at least 12 hours with just water . Then their craws won't be full of food and their intestines won't be so full. That makes everything a lot more pleasant for all involved.
Going backwards.... here is removing the feet.. After all this, rinse, rinse, rinse. The lungs will be little red spongy things stuck to the back ribs. Using a lung puller (yes, there is such a thing) or your fingers, scrape them loose. Rinse more. Make sure you've got the cavity all cleaned out. Then chill the birds as soon as possible. We put them in coolers with ice water.
Then they get packaged and frozen.
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